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01 · Project Overview · European Customer

Custom Shredder Cutter Inserts for a European Customer

A European industrial customer ordered custom shredder cutter inserts manufactured to supplied specifications. The finished batch was checked for dimensions and hardness before packing.

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Overhead view of the full wooden crate and batch of finished cutter inserts
02 · Finished Cutter Inserts

A closer look at the finished inserts

The angled close-up shows the TiN-coated working surfaces, central mounting holes and cutter geometry of the finished batch.

Angled close-up of finished TiN-coated cutter inserts with central mounting holes
Finished cutter inserts, shown close enough to see the working surfaces and mounting holes.
Dimensional inspection; the display is concealed.
03 · Dimensional Inspection

Checking the manufactured part

Key dimensions were checked against the customer-supplied specifications before packing.

04 · Hardness Testing

Checking the coated surface and D2 substrate

TiN was applied to the D2 cutter inserts as a wear-resistant surface treatment. Inspection records report approximately 56 HRC for the exposed D2 substrate and approximately 60–61 HRC on the finished TiN-coated working surface.

The coated-surface value is a Rockwell C reading on the finished component, not a measure of the TiN coating's intrinsic hardness. The substrate and test conditions may influence it; these readings are not presented as a controlled before-and-after comparison. Actual wear performance depends on the coating, substrate, application and operating conditions.

Full inspection photograph of a TiN-coated cutter insert beneath the hardness tester

TiN-Coated Working Surface

Inspection reading taken on the finished coated component.

Reported: approx. 60–61 HRC
Full inspection photograph of the exposed D2 substrate beneath the hardness tester

D2 Substrate Inspection

Inspection reading taken on the exposed D2 tool steel.

Reported: approx. 56 HRC
Protective foam beside finished cutter inserts in their wooden crate
Finished inserts arranged in the crate with protective foam.
05 · Finished Batch & Packing

Prepared as a batch

The completed inserts were arranged in a wooden crate with protective foam before packing.

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