Engineering Material Guide

Blade material selection balances wear resistance, impact toughness, edge geometry and cost. Use the machine specification or approved drawing alongside your feedstock and operating conditions.

General Purpose

Standard Tool Steel

A specified lower-alloy tool steel can be economical for less abrasive work. Toughness, wear resistance and resharpening limits depend on the grade, heat treatment and edge design.

Consider For: Lower-abrasion duties after checking the machine specification.
Check: Actual grade, heat treatment and allowable regrind limits.
High Impact / Tough

Low Alloy Steel (9CrSi)

9CrSi is a low-alloy tool steel option. Its resistance to chipping and wear depends on heat treatment, edge support and the actual material being cut.

Consider For: Applications where the approved blade specification calls for 9CrSi.
Check: Impact loading, contamination and edge geometry.
High Wear Resistance

High Chrome (D2 / SKD-11)

D2 / SKD11 is a high-carbon, high-chromium cold-work tool steel used where abrasive wear matters. Hardness and bevel design must suit the machine duty; impact and contamination can raise chipping risk.

Consider For: Granulator knives when the drawing and feedstock support D2.
Check: Specified hardness, bevel, impact risk and sharpening limits.
Abrasive Cutting

Tungsten Carbide Inlaid

Cemented tungsten carbide can offer a wear-resistant edge in suitable abrasive duties. Solid, inlaid and tipped constructions differ; grade, edge support, bonding and impact loading all affect the result.

Consider For: Abrasive feedstock after reviewing the machine and impact risk.
Check: Carbide grade, construction, edge support and repair options.

4 Rules for Blade Specification

1

Abrasiveness

Glass fiber, sand and other abrasive contaminants can increase edge wear. Compare suitable tool steels and carbide constructions after checking impact loading.

2

Impact Risk

Hard inclusions or unexpected metal can chip a cutting edge. Review contamination controls, edge support and the specified material before changing grades.

3

Operating Temp

Cutting speed, friction, cooling and edge finish can affect blade temperature. Review these factors before considering high-speed steel (HSS) or another grade.

4

Total Cost

Compare purchase cost with sharpening, changeovers, scrap and downtime under your operating conditions. Carbide is not an automatic upgrade.

Material Selection Comparison

Material Grade Hardness Specification General Characteristic Selection Check
Carbon Tool Steel Specify grade and HRC target on the approved drawing Properties vary widely by grade and heat treatment Confirm wear, impact and regrind requirements
Low Alloy (9CrSi) Specify heat-treated HRC target for the application Low-alloy tool steel with grade-dependent wear and toughness Confirm edge geometry and feedstock contamination
Premium D2 / SKD-11 Specify HRC target on the approved drawing Good abrasive-wear resistance; impact can cause chipping Review bevel, impact risk and sharpening limits
High-Speed Steel (HSS) Specify grade and hardness for the duty Selected grades retain cutting hardness at elevated temperature Review speed, heat, geometry and the actual HSS grade
Tungsten Carbide Inlaid Specify grade using Vickers (HV) or Rockwell A (HRA), as applicable; do not use an assumed HRC equivalent Wear-resistant edge; chipping risk varies by grade and design Confirm solid, inlaid or tipped construction and edge support

General guidance only. Hardness, material availability and blade construction must be confirmed for the specific drawing and application. Quotation depends on the approved specification and quantity.

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